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Assembly lines at the Saga Mihara factory are set to begin rolling again come April 11th. The facility, south of Tokyo, was one of 18 Toyota factories shut down and affected by the earthquake and tsunami that rocked Japan in mid-March. It joins two other Toyota plants that resumed production around March 28th.
The factories in question produce Toyota and Lexus brand cars. Much of their production is geared towards hybrids within these two lines. This is a reversal of pre-disaster plans to actually wind down production at the Saga Mihara facility and shift operations to a new facility in the Miyagi prefecture. That new facility was damaged as a result of the natural disaster and forced Toyota to adopt an entirely different approach as many other businesses have.
Japan-based automakers are finding the biggest challenge in resuming production to be logistics. Companies like Toyota, Nissan, and Honda are unable to get small plastic and rubber parts as well as electronics to the facilities needed for efficient production. Manufacturing facilities in the United States and other parts of the world have not been affected as drastically. This may change in the next couple of weeks when surplus and back ordered part reserves are finally spent.
Toyota spokesman Paul Nolasco set to rest rumors that facilities in the United States were preparing for shutdown. Despite some published reports, this is not the case nor does Toyota have any plans to do so. Toyota has reported their production goal was 200,000 units behind as of April 1st. This reduction is due solely to the shut down plants in Japan. Facilities in other parts of the world have maintained steady production.
Currently, Toyota is the world’s largest auto manufacturer and was dealt a sizable setback with many other companies. Their own plans for recovery, getting their workers back to the assembly lines, and resuming a sense of normalcy continue to plod forward. Though fifteen Toyota factories are still closed due to the earthquake and tsunami, Toyota is confident in its ability to recover and push forward in the coming weeks as Japan rebuilds.




